Based on many plant visits and discussions with Emerson customers, I have concluded that handling slurries is one of the biggest problems for operators and reliability teams. The most frequently mentioned issues are clogging and erosion, which certainly take their...
Pulp & Paper
Aspen Plus Biomass Models for Sustainability
AspenTech’s Işıl Bal Helfrich and Emerson’s Ed Schodowski presented Case studies for using Aspen Plus in Biomass models for sustainability, renewables, and production efficiency at the 2024 Emerson Exchange Conference in Düsseldorf, Germany.
Improving Pulp and Paper Mill Operations
One of the events where Emerson and AspenTech experts will be is the April 22-26 TAPPICon 2023 in Atlanta, Georgia. This event “…focuses on key industry segments including paper, tissue, reliability & maintenance and recycled paperboard.”
OEE and Condition Monitoring Work Hand in Hand for Operational Excellence
Overall equipment effectiveness (OEE) has long been a critical metric by which maintenance and reliability teams objectify their performance, and for good reason; it makes complex production problems far easier to calculate, digest, and remedy by simplifying the...
Improving Production, Safety and Reliability in Midstream Lithium Production
One of the challenges expressed by lithium battery manufacturers is that they have to be fast and agile because each of their customers may have different formulations for the cathode, anode, and electrolyte material.
Hydrogen Sulfide in Paper Mills: Find it Before it Finds You
In a Paper360 magazine article, "Wireless Sensors Improve Toxic Gas Mitigation in P&P Mills", Emerson’s Forrest Francis explains how workers can avoid nasty surprises. TV shows add drama saying their stories are “ripped from the headlines,” meaning they’re based...
Successfully Applying Non-Contacting Radar in Black Liquor Mixing Tanks
In the Kraft pulping process, wood fibers are separated, and resinous materials removed, using an alkaline (typically sodium hydroxide and sodium sulfide) cooking liquor, also known as white liquor. This process converts wood into cellulosic pulp used in the...
Non-Contacting Radar Level Measurement in Pulp Mills
A pulp mill: …converts wood chips or other plant fibre source into a thick fibre board which can be shipped to a paper mill for further processing. Level measurements can be challenging in pulp manufacturing process. In a Pulp-paperworld article, Radar Technology...
Improved Emissions and Lower Fuel Costs at RDM Blendecques
Italian recycled paperboard producer, Reno De Medici (RDM) Blendecques mill in Saint Omer, France had a big challenge to modernize a control system with a short time window during a planned shutdown. The control system managed two Heat Recovery Steam Generators...
Identifying Components then Optimizing Industrial Energy Consumption
When optimizing operating costs at a production facility, the bias is toward that which can be measured. For example, the cost of chemicals additives for a process is something easily measured based upon the amount consumed. For components such as the energy to...
Mobile Workers at Pulp and Paper Mill Case Study
Wireless communications technologies are pervasive in our lives and in our world of process automation and control. Not only for smart instrumentation, but also for process manufacturing and production operating and maintenance personnel. In a PPI Mills and Technology...
Human Centered Design Meets SmartProcess Cook
Emerson's Danny Streets and Dennis Barrow shared their experience in optimizing pulp & paper batch digest operations. Their abstract: Emerson has enhanced its SmartProcess Cook solution for batch digesters in the Pulp & Paper Industry taking advantage of the...
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The opinions expressed here are the personal opinions of the authors. Content published here is not read or approved by Emerson before it is posted and does not necessarily represent the views and opinions of Emerson.